Digitize Manual Manufacturing

Solve manual inspection errors immediately and simplify your path towards full automation. Built on machine vision expertise, the app highlights product differences to reduce quality escapes with AI-based decision support for operators through assembly and inspection processes to ensure consistent and reliable results. Unique AI capabilities are transparently trained on operator decisions, meaning you don’t need algorithm expertise or numerous images to teach the system. A trained app can be easily deployed as an inline solution, providing manufacturers with a scalable approach to full automation.

Capture, store, and share images and operator notes of every outgoing visually inspected or manually assembled product for traceability, inventory management, batch tracking, and to speed customer issue resolution. Store product images and data locally or in the cloud, and connect with manufacturing planning systems to gather and analyze end-to-end product information.

Acquire product images and operator notes for product returns in a digital RMA Report that integrates with your manufacturing resource planning system to help speed trend and root cause analysis and support continuous improvement initiatives. In combination with data from the Product Tracker app, you can verify the exact state of a product when it left your facility.

Convert paper-based processes, including assembly and changeover steps, into electronic checklists that ensure your staff is using the latest instructions to eliminate errors, waste, and delays. Speed training for new employees and processes, while gathering data for regulatory reporting requirements. Incorporate interactive documents, web links, images, and videos to clearly and visually explain process steps.

Camera-based app scans a barcode or unique identifier to “check-in” and “checkout” assets and tools used in production. Customize the app to create email and text alerts or a dashboard view to easily see which tool is being used and who is using it in real-time, and compile reports to optimize the use of your assets.

Create digital work orders that instantly provide your operators with the latest schedule, requirements, and priorities they need for their exact jobs. Gather a complete picture of your operations, including accurate data that provides real-time visibility as production steps occur and analytics and reporting to help identify and avoid errors. Save and store a digital record of all completed jobs, for every product, for audits and regulatory requirements.

Design your own custom workflow by customizing an existing app, combining pre-packaged app capabilities, or develop and deploy your own app for custom requirements. Our “low code” builder tool lets anyone design their own digitization and automation apps, or work with our design services team on a custom solution.